Case Study: White goods manufacturer
investment
implementation
saved yearly
in production increase
Material order automation
Problem
Logistic operators navigate around the facility, searching for materials to deliver or empty packaging to remove from the line, often doing so randomly or following predefined cycles. This practice frequently leads to idle periods in production throughout the day due to material shortages, resulting in cumulative downtime. Additionally, there is a prevalent issue of uneven driver utilization, with some operators overloaded while others engage in non-productive activities such as browsing social media.
Solution
Employing Android devices equipped with our companion app, dedicated ordering buttons, or direct line connectivity, twinzo can autonomously coordinate work orders among manufacturing stations, material pickers, and forklift drivers. When configured as a comprehensive solution, it establishes a shared pool of available drivers, ensuring a more equitable distribution of tasks. This approach eliminates idle times and promotes a balanced utilization of the fleet across the entire operation.
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55 000 sqm
brown field facility
20 minuts a day
of cumulated idle time of production
34 forklifts
equiped with Android tablets
Designated stations
for every driver = uneven utilisation
Before
20 min daily
of production idle time
34 forklifts
with 3 drivers for each
Uneven utilization
varying from 10% to 104%
Production delays
as production was lacking behind the plan
After
less than 2 min daily
of production idle time.
32 forklifts
with 3 drivers for each
60% fleet utilization
across all forklifts
5% increase
in porducted goods output